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Tuesday, May 19, 2020

Ignition System - The Magneto vs. Electronic Ignition Decision

If 100 aircraft owners read this blog, I’m certain there will be 100 different opinions on the following subject.  Based on my purpose, environment and mission, this is how I (eventually) came to the decision to use a traditional dual magneto ignition system for the Bearhawk 4 Place I am currently building. 

From the time I started considering the Bearhawk 4 Place quick build kit, I was determined to install a dual electronic ignition system on the IO-540.  I thought, why not?  All modern cars use electronic ignition systems.  Even the FAA has certified a few electronic ignition systems for certified built piston aircraft.  At least partially, with a mag on the other side.  So of course my engine should have EI.  Yes, I want better engine starts.  Yes, I want a smoother running (happier) engine.  Yes, I want the improved fuel burn.  After all, magnetos are ancient history!  Come on people, get with the times!

So I set out to learn more about the Light Speed Engineering solid state EI system (lightspeed-aero.com).  Klaus Savier, President, LSE, LLC, has done a phenomenal job designing and engineering his EI systems.  With 20+ years in service and a great track record, along with Lycoming’s tacit approval of the Light Speed EI on their Thunderbolt engine line (by factory pre-drilling the flywheel for the crank sensor) made for a convincing argument to use this EI system on my IO-540.  
Then, I took a harder look at both the P-Mag (Emagair.com) and SureFly (surefly.aero) magneto replacements.  P-Mag offers a full featured electronic ignition upgrade with a built in power back-up (alternator).  Simply swap out the existing traditional mag with the P-Mag. The SureFly magneto replacement is similar to the P-Mag, without back up power (uses ship power).  

With this information, I’m now leaning towards P-Mag or SureFly EI’s over the Light Speed, mostly because of the ease of installation and all in one units.  Unlike Light Speed that requires multiple satellite components; crank sensor, multiple coil packs, ignition modules with suggested mounting locations on the cabin side of the firewall and, recommended cooling fans.  Oh, and don’t forget the additional 12V back-up battery (another 10+ pounds).  P-Mag and SureFly require much less real estate, additional stuff and weigh less.  I liked that.